Our Technology

🌐 Digital Twin Platform

At the core of Factory Twin is our proprietary digital twin platform that creates a virtual replica of your entire manufacturing operation. This digital representation mirrors the physical world in real-time, enabling unprecedented visibility, control, and optimization capabilities.

Platform Architecture

• Real-time Data Layer: High-frequency data collection from sensors, machines, and systems with sub-second latency
• Digital Replica Engine: Physics-based and data-driven models that accurately simulate production processes
• AI/ML Layer: Advanced machine learning algorithms for prediction, optimization, and decision support
• Visualization & Control: Intuitive interfaces for monitoring, analysis, and control
• Integration Hub: Seamless connectivity with existing enterprise systems

Key Technologies

• Cloud-native microservices architecture for scalability
• Edge computing for low-latency processing
• Time-series database optimized for industrial data
• GraphQL APIs for flexible data access
• WebSocket-based real-time communication

🤖 AI & Machine Learning

Our AI engine combines multiple machine learning techniques to extract actionable insights from manufacturing data and enable intelligent automation.

ML Techniques

• Deep Learning: Neural networks for complex pattern recognition in sensor data
• Reinforcement Learning: Self-improving scheduling and control algorithms
• Time Series Forecasting: LSTM and transformer models for predicting equipment failures and demand
• Anomaly Detection: Isolation forests and autoencoders for identifying abnormal behavior
• Computer Vision: Visual inspection and quality control using CNNs
• Natural Language Processing: Maintenance report analysis and chatbot interfaces

Optimization Algorithms

• Genetic algorithms for production scheduling
• Mixed-integer linear programming for resource allocation
• Constraint satisfaction for complex planning problems
• Multi-objective optimization using Pareto fronts

📡 IoT & Connectivity

Connect any industrial equipment, sensor, or system to the Factory Twin platform through our flexible IoT infrastructure.

Supported Protocols

• Industrial: OPC UA, Modbus, MQTT, Profinet, EtherNet/IP
• IoT: CoAP, AMQP, WebSocket, HTTP/REST
• Enterprise: SOAP, REST, GraphQL
• Legacy: Serial, Fieldbus, custom protocols

Edge Computing

• Local data processing and filtering at the edge
• Reduced cloud bandwidth requirements
• Continued operation during network outages
• Real-time control loops with microsecond response
• Secure communication with encrypted data transmission

Data Management

• High-speed ingestion of millions of data points per second
• Automatic data validation and cleansing
• Configurable retention policies
• Real-time and batch analytics
• Data lake integration for long-term storage

🔒 Security & Compliance

Enterprise-grade security built into every layer of the platform to protect your critical manufacturing data and operations.

Security Features

• Authentication: Multi-factor authentication, SSO, OAuth 2.0
• Authorization: Role-based access control (RBAC) with fine-grained permissions
• Encryption: End-to-end encryption for data in transit and at rest
• Network Security: VPN, private networks, firewall rules
• Audit Logging: Comprehensive logging of all system access and changes
• Vulnerability Management: Regular security scans and penetration testing

Compliance

• ISO 27001 certified information security management
• SOC 2 Type II compliance
• GDPR compliant data handling
• IEC 62443 industrial cybersecurity standards